Document Overview
Key Findings The HV3 electric inflator pump (EV3 model) successfully withstood a 100 cm drop test across all 6 faces, with no housing cracks, no broken cylinder mounting ribs, and normal power-on function confirmed after impact. Test Type: Drop Test (Mechanical Reliability) Drop Height: 100…
- Document type
- Test Report
- Prepared by
- Daniel Wright
- Published
- Last reviewed
- Topics
- Mechanical Reliability
Key Findings
The HV3 electric inflator pump (EV3 model) successfully withstood a 100 cm drop test across all 6 faces, with no housing cracks, no broken cylinder mounting ribs, and normal power-on function confirmed after impact.
- Test Type: Drop Test (Mechanical Reliability)
- Drop Height: 100 cm
- Drop Faces: 6 faces (6 drops total)
- Samples: 3 PCS
- Result: Reference (参考 Reference)
- Report No.: 2025062601
- Test Date: 2025-06-26
- Manufacturer: BTK
Test Overview
| Field | Detail |
|---|---|
| Test Type | Drop Test — Mechanical Reliability |
| Standard / Method | Single-arm drop testing machine procedure |
| Report No. | 2025062601 |
| Date | 2025-06-26 |
| Product Name | HV3 Electric Inflator Pump (HV3-电动充气泵) |
| Product URL | N/A |
| Manufacturer | BTK |
| Surface Treatment | Not specified |
| Sample Quantity | 3 PCS |
| Test Reason | New Product (■ New Product) |
| Test Objective | Evaluate the product’s anti-drop impact capability and verify reliability by simulating packaged drop conditions |
| Laboratory Temperature | 22 °C |
| Laboratory Humidity | 55 % RH |
| Page | 1.0 |
Test Equipment & Setup
| Item | Detail |
|---|---|
| Instrument Name | Single-arm drop testing machine (单臂跌落试验机) |
| Drop Height | 100 cm |
| Number of Drops | 6 faces — 6 drops total |
| Sample Weight | Not recorded in report |
| Test Class / Level | Not specified |
| Acceptance Criteria | Product appearance and function normal; housing must show no cracking |
Test Procedure
- Pre-test: Record laboratory environment — temperature 22 °C, humidity 55 % RH. Confirm sample quantity (3 PCS) and weigh samples. Inspect initial appearance and verify power-on function.
- Setup: Mount sample on single-arm drop testing machine. Set drop height to 100 cm.
- Drop Sequence: Execute 6 consecutive drops, one per face (Face 1 → Face 2 → Face 3 → Face 4 → Face 5 → Face 6), following the standard 6-face drop sequence.
- Post-drop inspection (after all 6 drops): Power on the unit and verify normal operation. Visually inspect housing for cracks or deformation. Disassemble unit and inspect cylinder mounting ribs for fractures.
- Acceptance Criteria: Product appearance and function normal after drop; housing shows no cracking; cylinder mounting ribs show no fracture.
Test Data & Results
| Drop No. | Drop Face | Drop Height | Post-Drop Power-On | Housing Crack | Cylinder Rib Fracture | Observation |
|---|---|---|---|---|---|---|
| 1 | Face 1 | 100 cm | Normal | None | None | Normal after drop |
| 2 | Face 2 | 100 cm | Normal | None | None | Normal after drop |
| 3 | Face 3 | 100 cm | Normal | None | None | Normal after drop |
| 4 | Face 4 | 100 cm | Normal | None | None | Normal after drop |
| 5 | Face 5 | 100 cm | Normal | None | None | Normal after drop |
| 6 | Face 6 | 100 cm | Normal | None | None | Normal after drop |
Test Result Summary (from report): Samples passed the 100 cm drop test. Power-on function was normal after drops. Housing showed no cracking. Upon disassembly, cylinder mounting rib positions showed no fracture.
Photo Record Notes (as documented): Pre-drop photos captured alongside the single-arm drop testing machine and power controller. Six sequential drop photos recorded (Drop 1 through Drop 6). Post-drop photos confirmed normal power-on and intact cylinder mounting ribs.
Conclusion
| Field | Detail |
|---|---|
| Result | Reference (■ 参考 Reference) |
| Standard / Method | Single-arm drop testing machine, 6-face drop |
| Conditions | Drop height: 100 cm; 6 faces; Temp: 22 °C; Humidity: 55 % RH |
| Samples Tested | 3 PCS — HV3 Electric Inflator Pump |
| Verdict | All samples passed: power-on normal, housing intact, cylinder mounting ribs unbroken |
Document Information
| Role | Name (Pinyin) |
|---|---|
| Approval (核准) | Mai Shaoqiang |
| Review (审查) | Zhang Ronggui |
| Tester (试验人) | Li Guanghua |
| Form Number (表单编号) | BTK-R-Q-087A/1 |
Frequently Asked Questions
What does a "Reference" verdict mean in this drop test?
The report marks the result as "Reference" (参考) rather than a binary Pass/Fail. This classification is typically used for new product evaluation data that serves as a baseline reference for future engineering decisions, rather than a formal compliance pass against a published standard. All physical observations were positive.
Why were 6 drop faces used instead of fewer?
The 6-face drop sequence covers all orthogonal orientations of a rectangular product — top, bottom, front, back, left, and right. This ensures every structural surface and internal mounting point is subjected to impact loading, providing a comprehensive mechanical reliability assessment.
What internal component was specifically inspected after disassembly?
The cylinder mounting rib positions (气缸固定筋脚位) were specifically examined for fractures. These plastic ribs secure the air cylinder inside the housing and are a known stress concentration point during drop events. No fractures were found on any of the 3 samples.
What are the environmental conditions required for this test?
The test was conducted at 22 °C and 55 % RH. These conditions represent standard indoor ambient conditions. Extreme temperature or humidity conditions outside this range could affect material brittleness and impact resistance, which would require separate testing.
Related Products
Explore other test reports and resources for the EV3 / HV3 product line:
- Daniel Wright — Author Profile
- Sibling sheet from the same test workbook (HV3充气泵-跌落测试报告 2025.6.26.xls):
- Sheet1 — additional data sheet from the same drop test report file