Document Overview
Key Findings The ETENWOLF X5PRO tire inflator completed a full-discharge thermal rise test under a 35–40 psi load in an indoor ambient environment of 26.7 °C; results are provided for reference only against the internal thermal stability standard. Test type: Reliability Test (thermal stability) Standard:…
- Document type
- Test Report
- Prepared by
- Daniel Wright
- Published
- Last reviewed
- Topics
- Environmental Testing
Key Findings
The ETENWOLF X5PRO tire inflator completed a full-discharge thermal rise test under a 35–40 psi load in an indoor ambient environment of 26.7 °C; results are provided for reference only against the internal thermal stability standard.
- Test type: Reliability Test (thermal stability)
- Standard: Internal standard
- Samples: 2 units (X5-8#, X5-9#)
- Ambient temperature: 26.7 °C
- Critical hotspot — X5-8#: Cylinder joint reached 95.7 °C (temperature rise 69.0 K)
- Critical hotspot — X5-9#: Cylinder joint reached 87.5 °C (temperature rise 60.8 K)
- Verdict: For reference only (■供参考)
Test Overview
| Field | Detail |
|---|---|
| Test Type | Thermal Rise Test (温升测试) |
| Report No. | 2025091901.0 |
| Test Date | 2025-09-19 |
| Product No. / Name | X5-充气泵 (X5PRO Tire Inflator) |
| Sample Quantity / No. | 2 pcs |
| Test Category | ■ Reliability Test |
| Test Standard | Internal Standard |
| Test Purpose | Evaluate thermal stability, heat dissipation performance, and potential overheating risk of the sample |
| Verdict | ■ For Reference Only (供参考) |
Test Equipment & Setup
| Item | Detail |
|---|---|
| Test Equipment | Thermal rise tester (Type-K thermocouple) |
| Load Condition | 35–40 psi (continuous operation) |
| Power Condition | Unit powered on and run until battery fully discharged |
| Environment | Indoor ambient temperature |
| Ambient Temperature | 26.7 °C |
| Measurement Points | Motor, Battery, Cylinder, Cylinder joint, IC, Inductor |
Test Procedure
- Pre-test: Confirm sample quantity (2 pcs, serial nos. X5-8# and X5-9#). Record ambient temperature (26.7 °C). Verify thermocouple placement on all six measurement points: motor, battery, cylinder, cylinder joint, IC, and inductor.
- Setup: Connect the inflator to a 35–40 psi load. Attach Type-K thermocouple probes to each measurement point per the internal wiring diagram.
- Operation: Power on the unit and run continuously under the 35–40 psi load until the battery is fully discharged. Log temperature data throughout the run (see sibling sheet 温升变化数据 for time-series data).
- Post-test: Record peak temperature and calculated temperature rise (K) for each measurement point per sample.
- Acceptance criteria: Evaluate thermal stability and heat dissipation performance against internal standard. Results for this test are issued for reference only.
Test Data & Results
| Sample No. | Measurement | Motor | Battery | Cylinder | Cylinder Joint | IC | Inductor | Lab Ambient (°C) |
|---|---|---|---|---|---|---|---|---|
| X5-8# | Peak Temperature (°C) | 64.9 | 53.3 | 66.5 | 95.7 | 76.9 | 80.6 | 26.7 |
| X5-8# | Temperature Rise (K) | 38.2 | 26.6 | 39.8 | 69.0 | 50.2 | 53.9 | — |
| X5-9# | Peak Temperature (°C) | 58.6 | 44.9 | 62.3 | 87.5 | 64.6 | 78.6 | 26.7 |
| X5-9# | Temperature Rise (K) | 31.9 | 18.2 | 35.6 | 60.8 | 37.9 | 51.9 | — |
Observations: Across both samples the cylinder joint recorded the highest peak temperatures (95.7 °C and 87.5 °C) and the largest temperature rises (69.0 K and 60.8 K), making it the primary thermal hotspot. The inductor and IC were the next hottest components. X5-8# ran consistently warmer than X5-9# at all measurement points under identical load and ambient conditions. Full time-series temperature change data is recorded in the companion sheet 温升变化数据.
Conclusion
| Item | Detail |
|---|---|
| Result | ■ For Reference Only (供参考) |
| Standard Applied | Internal Standard — thermal stability and heat dissipation performance |
| Test Conditions | 35–40 psi load, full-discharge run, indoor ambient 26.7 °C |
| Samples Tested | 2 pcs — X5-8#, X5-9# |
| Verdict | Data issued for reference; no pass/fail determination made |
Document Information
| Role | Name (Pinyin) | Date |
|---|---|---|
| Approver (审批) | Li Guanghua | 2025-09-19 |
| Reviewer (复核) | Zhang Ronggui | 2025-09-19 |
| Tester (测试员) | Mai Shaoqiang | 2025-09-19 |
| Field | Detail |
|---|---|
| Source File | X5充气泵-温升报告-2025.9.19.xls |
| Sheet | 温升报告 (Sheet 1 of 2) |
| Report No. | 2025091901.0 |
Frequently Asked Questions
What does the X5PRO thermal rise test measure?
The thermal rise test monitors peak temperatures and temperature rises (in Kelvin) at six internal measurement points — motor, battery, cylinder, cylinder joint, IC, and inductor — while the X5PRO runs continuously under a 35–40 psi load until the battery is fully discharged. The goal is to assess thermal stability, heat dissipation performance, and potential overheating risk.
Which component reached the highest temperature during the X5PRO thermal test?
The cylinder joint was the hottest component in both test samples. Unit X5-8# recorded a peak of 95.7 °C (temperature rise 69.0 K) and unit X5-9# recorded 87.5 °C (temperature rise 60.8 K) at that location, making it the primary thermal hotspot under full-discharge operating conditions.
What does “for reference only” mean in this test report?
“For reference only” (供参考) means the test was conducted to gather baseline thermal data rather than to certify the product against a mandatory pass/fail threshold. No formal pass or fail determination was made; the results are used internally to evaluate design performance and guide further engineering decisions.
What equipment was used to measure temperature in the X5PRO thermal rise test?
A thermal rise tester equipped with Type-K thermocouples was used. Type-K thermocouples are a common industrial-grade sensor suitable for measuring temperatures across the range encountered in inflator components, providing accurate readings at the motor, battery, cylinder, cylinder joint, IC, and inductor locations.
Related Products
Explore additional ETENWOLF inflation tools and related test documentation:
Additional test data from the same report file:
- 温升变化数据 — Time-series temperature change data recorded during the X5PRO full-discharge thermal run (Sheet 2 of 2, same source file)